Build Your Own Car in Just 400 Easy Steps
Popular Mechanics|October 2016

Yes, the manual is the size of a phone book. Yes, it takes hundreds of hours. But assembling your ride from a kit offers rewards that buying off the lot can’t match.

Ezra Dyer
Build Your Own Car in Just 400 Easy Steps

Think of a Factory Five kit car as the ultimate adult Lego set.The premise: An average weekend warrior,armed with basic tools and about 250 hours of spare time, can build a hot rod, a midengine supercar, or a replica Shelby. Spend $19,990 for Factory Five’s Mk4 Roadster kit, add an engine, transmission, wheels, and paint, and you have a sweet Cobra for less than $35,000.

Yes, the term “kit car” still carries a bit of pejorative sting. The early days of this automotive sub-industry included machines that were unappealing concepts (art deco roadsters based on Volkswagen Beetles), had parts that didn’t fit (this was before computer aided design), or both. Not so anymore. Modern kit cars are designed using 3D CAD software and engineered around powerful, reliable running gear like GM V-8s or Subaru flat-fours. A half million-dollar laser CNC machine cuts parts with accuracy to within a hundredth of a millimeter, so the pieces actually line up.

Even so, the prospect is daunting.Can a half-competent wrench jockey like me really build a whole car? I’m at Factory Five’s Massachusetts head quarters to find out.

This story is from the October 2016 edition of Popular Mechanics.

Start your 7-day Magzter GOLD free trial to access thousands of curated premium stories, and 9,000+ magazines and newspapers.

This story is from the October 2016 edition of Popular Mechanics.

Start your 7-day Magzter GOLD free trial to access thousands of curated premium stories, and 9,000+ magazines and newspapers.

MORE STORIES FROM POPULAR MECHANICSView All
Underwater UFOs - A retired U.S. Navy admiral believes that the government should look to the oceans to help solve a mystery in the skies.
Popular Mechanics US

Underwater UFOs - A retired U.S. Navy admiral believes that the government should look to the oceans to help solve a mystery in the skies.

A retired U.S. Navy admiral believes that the government should look to the oceans to help solve a mystery in the skies. Rear Admiral Timothy Gallaudet, former Oceanographer of the U.S. Navy, recently published a paper arguing that unidentified anomalous phenomena (UAP, more commonly referred to as UFO) and unidentified submersible objects (USO) are linked, and should be studied further.

time-read
2 mins  |
September - October 2024
Synching Up Our Circadian Rhythms - If you've ever done any kind of long-distance travel, or just woken up feeling under-rested thanks to daylight saving time, you know how important your circadian clock is.
Popular Mechanics US

Synching Up Our Circadian Rhythms - If you've ever done any kind of long-distance travel, or just woken up feeling under-rested thanks to daylight saving time, you know how important your circadian clock is.

If you've ever done any kind of long-distance travel, or just woken up feeling under-rested thanks to daylight saving time, you know how important your circadian clock is. Like many things in your body, your circadian rhythm is more complicated than it might seem on the surface. Rather than being entirely brain-based, it's actually controlled by a collection of several circadian clocks (central and peripheral) that all work together to keep your gears turning like a well-oiled machine.

time-read
2 mins  |
September - October 2024
SKINWALKER RANCH REVEALED
Popular Mechanics US

SKINWALKER RANCH REVEALED

The 512-acre ranch has captivated real-estate tycoons, TV producers, and the U.S. government. What are they searching for?

time-read
10+ mins  |
September - October 2024
Upgrade Your Living Room With This DIY - MID-CENTURY COFFEE TABLE
Popular Mechanics US

Upgrade Your Living Room With This DIY - MID-CENTURY COFFEE TABLE

This project is easy to build and customize to fit your space.

time-read
5 mins  |
September - October 2024
CHASING AN ASTEROID
Popular Mechanics US

CHASING AN ASTEROID

HOW NASA DEFIED INCREDIBLE ODDS TO GET ITS ASTEROIDHUNTING OSIRIS-REX MISSION OFF THE GROUND AND IN THE PROCESS UPENDED WHAT WE KNOW ABOUT OUR SOLAR SYSTEM.

time-read
10+ mins  |
September - October 2024
INDISPENSABLE LESSONS FROM A POP MECH LEGEND
Popular Mechanics US

INDISPENSABLE LESSONS FROM A POP MECH LEGEND

With people moving around so much these days, it's perfectly natural to wonder how an editor can just come along and stick like a barnacle to the hull of Popular Mechanics, lasting for 35 years.

time-read
9 mins  |
September - October 2024
SAVING THE SUGAR BUSH
Popular Mechanics US

SAVING THE SUGAR BUSH

A technological revolution has transformed the ancient tradition of sugar making-with big implications for local economies and ecosystems imperiled by climate change.

time-read
10+ mins  |
September - October 2024
Whether We Live in a Simulation
Popular Mechanics US

Whether We Live in a Simulation

IN THE 1999 FILM THE MATRIX, NEO DISCOVERS A truth to end all truths-the universe is a simulation. While this premise provides fantastic sci-fi fodder, the idea isn't quite as relegated to the fiction section as one might expect.

time-read
1 min  |
September - October 2024
MANIPULATION AND MEDICAL ETHICS
Popular Mechanics US

MANIPULATION AND MEDICAL ETHICS

The taking of cervical samples wasn't the only medical procedure of dubious consent in Lacks's story.

time-read
1 min  |
September - October 2024
Henrietta Lacks
Popular Mechanics US

Henrietta Lacks

IT'S NOT SURPRISING THAT Henrietta Lacks-whose \"immortal\" HeLa cells were pivotal in developing treatments for diseases such as polio, HIV/AIDS, and COVID19-is referred to as \"the mother of modern medicine.\"

time-read
2 mins  |
September - October 2024