DATA-DRIVEN LUBRICATION

Enhancing Efficiency through Connected Worker Technology

It's difficult to open an industry publication and not read about the Industrial Internet of Things (IoT), advanced analytics and connected workers. Although this technology and its potential are exciting, many companies don't have the resources for a complete digital transformation and will be using legacy equipment for years to come.

However, digitalization and connected workers don't need to be an all-or-nothing discussion. The available technology allows companies to make minor investments while achieving tangible benefits. In this article. we'll look at ways businesses can enhance critical lubrication practices using connected workers and IoT to increase asset longevity, reduce break downs and improve safety.

1: MONITORING LUBRICATION QUALITY

Organizations can start small with connected technology, implementing wireless networks and selecting IIoT sensors to monitor only their most critical equipment in near-real time. Seek applications requiring minimal investment, with easy implementation but strong financial returns.

Many companies offer ruggedized, miniaturized. commercial-off-the-shelf (COTS) sensors to monitor fluid levels, flow, and pressure differential. The collected data provides several benefits, Service teams can ensure that lubricant quantities are sufficient for continued equipment operation without physical inspection, and maintenance teams can monitor trends that might indicate poorly seated pressure relief valves. clogged filters or pumps in bypass. The information gathered also becomes part of the in-service record, evidencing correct lubrication practices in the event of warranty claims for equipment malfunction.