The combination of electrification and alternative operating fluids offers considerable optimisation potential for future powertrain concepts in terms of efficiency and emission behaviour for sustainable mobility. To examine the effects of new lubricating oil and fuel formulations in this context, the APL Group uses state-of-the-art, highly dynamic exhaust gas measuring technology and new development methods.
OPERATING FLUIDS: COMPLEX MIXTURES OF HYDROCARBONS
Fuels and lubricating oils are specifically tailored to the technical requirements of modern engines and powertrains. Depending on the manufacturing process, a distinction is made between synthetic operating fluids obtained conventionally (by refining from crude oil) or produced specifically in chemical processes. They are complex mixtures of over 100 different Hydrocarbons (HC). In addition to chainlike molecules, branched structures and other forms of bonding also occur. In hetero compounds, for example, N, O and S are covalently bonded in addition to the elements C and H.
These different substances have different chemical and physical properties. By a suitable combination of hydrocarbons and other additive components, the desired properties of fuels and lubricating oils can be specifically adjusted. For example, the evaporation behaviour and the viscosity are largely determined by the molecular size or the number of bonded C atoms, 1.
By means of simulated distillation using gas chromatography, the hydrocarbon mixtures can be analysed in the laboratory. The organic molecules are separated according to their boiling point, whereby substances with a low boiling point elute at the beginning of the analysis. 2 shows the chromatograms of individual examples of gasoline and diesel fuel as well as lubricating oils of different viscosity classes. It becomes clear that the operating fluids are composed of a large number of different hydrocarbons. In contrast, the chromatogram of the low-volatile alkane tritriacontane is shown as a single substance.
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