Premium production for Tonale
Autocar UK|April 20, 2022
Alfa Romeo crossover gets rebuilt plant with new machines, tools and quality checks
HILTON HOLLOWAY
Premium production for Tonale

If a Romeo CEO Jean Philippe Imparato was on the fighting form when we met him at the new facility that's ramping up to full-scale production of the Tonale crossover. "It's worldclass everything: a premium plant for premium products," he pithily summarised.

Imparato was extremely keen to deliver his message that the Tonale is unlike any past Alfa, thanks to hitherto unseen levels of deeply rooted quality and precision assembly.

The Giambattista Vico plant part of the Pomigliano d'Arco facility near Naples that makes the Fiat Panda - is effectively all-new, with only "the shape of building remaining".

Alfa's historic reputational issues were clearly at the front of Imparato's mind during our tour of the plant, which was in its final day of pre-production mode, carefully assembling just 15 Tonales per day.

Alfa has specially selected 425 workers - those who are "proud to be part of the tribe" - and they've undergone a collective 19,000 hours of training for building Tonales.

One of the training stations shows workers how to correctly clip together the wide range of electrical connectors in the car. It's no good Alfa having monthly meetings with suppliers to ensure the consistent components quality of when the fault is actually a badly fitted clip.

The production lines are new from the ground up. Imparato said all the workstations have been redesigned to make the assembly process easier, while new tools have been designed to enable a "precise and methodical job".

The new plant, which Alfa would only say cost "hundreds of millions", has a substantially electrified production line, so it's much quieter than before. It has also been designed to be much more pleasant to work in.

This story is from the {{IssueName}} edition of {{MagazineName}}.

Start your 7-day Magzter GOLD free trial to access thousands of curated premium stories, and 9,000+ magazines and newspapers.

This story is from the {{IssueName}} edition of {{MagazineName}}.

Start your 7-day Magzter GOLD free trial to access thousands of curated premium stories, and 9,000+ magazines and newspapers.

MORE STORIES FROM AUTOCAR UKView all
Poster car that went from rusty to trusty
Autocar UK

Poster car that went from rusty to trusty

One evening, two years ago, George Pappas was being driven down his local high street by a mate and mulling over whether to replace his Mk4 Golf diesel, a recent purchase that was boring him to death, when his girlfriend, also in the car, spotted an old BMW 3 Series at the side of the road with a 'for sale' sign in the window.

time-read
2 mins  |
November 13, 2024
THE SEVEN-SEATER THAT VOLVO DARE NOT KILL OFF
Autocar UK

THE SEVEN-SEATER THAT VOLVO DARE NOT KILL OFF

The current-gen XC90 has been on sale since 2015 for good reason

time-read
2 mins  |
November 13, 2024
GENESIS ELECTRIFIED G80
Autocar UK

GENESIS ELECTRIFIED G80

Where the story begins, in the Hyundai premium marque’s luxury saloon

time-read
4 mins  |
November 13, 2024
LEXUSLBX
Autocar UK

LEXUSLBX

Can you shrink premium quality to fit an SUV this small? We now know

time-read
4 mins  |
November 13, 2024
Rolls boss ready to 'define the next chapter'
Autocar UK

Rolls boss ready to 'define the next chapter'

Nine months into the job, Rolls-Royce CEO and car guy Chris Brownridge tells STEVE CROPLEY what he's learned and where the firm's heading

time-read
4 mins  |
November 13, 2024
Once more, with feeling
Autocar UK

Once more, with feeling

AC Cars' recreation of the classic MkII Cobra is at first glance a faithful facsimile of a 1960s performance benchmark. SIMON HUCKNALL drives it

time-read
7 mins  |
November 13, 2024
MERCEDES-BENZ CLE
Autocar UK

MERCEDES-BENZ CLE

Does a PHEV set-up work in a coupé that exudes such old-school vibes?

time-read
9 mins  |
November 13, 2024
ANALOGUE SUPERSPORT
Autocar UK

ANALOGUE SUPERSPORT

Lotus Elise specialist uprates 1990s icon with an eye on track days

time-read
4 mins  |
November 13, 2024
ALPINE A290
Autocar UK

ALPINE A290

The hot hatch is alive and well, and living in France. On both road and track, there's much to savour`

time-read
5 mins  |
November 13, 2024
UK HANGS ON TO OLD CARS
Autocar UK

UK HANGS ON TO OLD CARS

Average car age climbs as high prices dampen demand for new models

time-read
2 mins  |
November 13, 2024