Structural integrity
Racecar Engineering|December 2020
A closer look at the carbon fibre frame that underpins the IndyCar Aeroscreen
CRAIG MCCARTHY
Structural integrity

The innovative Aeroscreen that was designed and developed to campaign in the 2020 NTT IndyCar Series has, by all accounts, been a success, garnering positive reviews from drivers, officials and fans alike. The system of components that make up the Red Bull Advanced Technologies (RBAT)-designed Aeroscreen comprises a 3D printed titanium upper frame, laminated polycarbonate windscreen and a structural carbon fibre lower frame. Combined, these are designed to provide driver protection from the wide range of (potential) projectiles associated with American-style open-wheel racing on a variety of tracks, including superspeedways where debris fields can be rather large.

As the frame and polycarbonate transparency are the most visible change to the 2020 IndyCar, it is easy to overlook the lower frame assembly that serves as the foundation of the entire system, but this hidden structure has played a key role in the success of the Aeroscreen.

One of the biggest obstacles RBAT faced in the initial design stages of the Aeroscreen was how best to integrate the structure with the existing Dallara DW12 IndyCar chassis that has been the mainstay of competition since the 2012 racing season. Over the last eight years, the DW12 chassis has been modified several times to mate with ever-changing bodywork and to bolster mechanical performance, as well as to accept other safety innovations.

This story is from the December 2020 edition of Racecar Engineering.

Start your 7-day Magzter GOLD free trial to access thousands of curated premium stories, and 9,000+ magazines and newspapers.

This story is from the December 2020 edition of Racecar Engineering.

Start your 7-day Magzter GOLD free trial to access thousands of curated premium stories, and 9,000+ magazines and newspapers.

MORE STORIES FROM RACECAR ENGINEERINGView All
Racecar Engineering

Talk the torque

More thoughts on in-wheel motors and their effects on twisting force

time-read
6 mins  |
December 2021
Racecar Engineering

Rolling about

An explanation of the limitations of a previous load transfer article, bringing jacking forces into the mix

time-read
5 mins  |
December 2021
Racecar Engineering

F1 breaks schedule records

The FIA has confirmed no fewer than 23 races on the 2022 Formula 1 World Championship schedule, the highest number of grands prix ever to be held in a single season, and that has led to criticism from some teams that will be on the road for eight months.

time-read
1 min  |
December 2021
Under pressure
Racecar Engineering

Under pressure

Toyota may have finished first and second at Le Mans this year, but the effort required to overcome a fuel delivery problem and finish with both cars was Herculean

time-read
10+ mins  |
December 2021
Racecar Engineering

Physics at work

Dutch company, Intrax, offers Racecar Engineering an insight into the technologies it employs to optimise its suspension products

time-read
4 mins  |
December 2021
Racecar Engineering

Williams' 2030 ambition

Williams Racing has committed to becoming climate positive by 2030 as part of an all-new sustainability strategy.

time-read
1 min  |
December 2021
Racecar Engineering

Diff'rent strokes

Racecar looks at the different types of mechanical differential, their benefits and limitations

time-read
10+ mins  |
December 2021
Racecar Engineering

Das Boot

A curious Twitter exchange fired up a unique, hydrogen-powered, cross-country project that will contest the Baja 1000 in November 2022

time-read
8 mins  |
December 2021
Air born
Racecar Engineering

Air born

Every racecar engineer's dream is a blank sheet of paper design. When Hoonigan and Subaru approached Vermont Sportscars about building the next generation of Gymkhana racer, that's just what the company was given

time-read
8 mins  |
December 2021
Remote control
Racecar Engineering

Remote control

Called variously ‘virtual garages’, ‘mission control’ or ‘race support rooms’ is the future of race engineering sitting in the warm back at HQ?

time-read
10+ mins  |
December 2021