Projects like our "Classic Steam Engine" (page 38) call for cutting parts much smaller than most projects. Your table saw can easily handle the necessary precision, but you need a way to hold the workpieces firmly while keeping your fingers safely away from the blade. This sled, with T-track adjustability and customizable hold-downs, effectively solves both problems.
BUILD THE BASE AND FENCES
1 From 1/2" plywood, cut two 1(A), three rear fence layers (B), and two front fence layers (C) to size [Exploded View]. Laminate the workpieces by face gluing and clamping to make up the base and both fences [Materials List].
2 Install a 3/4"-wide dado set in the table saw and set the blade height to the thickness of your T-track. Ours was 3/8". Cut a groove along the length of both the base (A) and rear fence (B) [Exploded View, Photo A].
3 Sand round-overs on the upper corners of both the rear and front fences [Exploded View].
ADD THE RUNNERS
1 Cut two 12"-long sled runners (D) to fit -1 the slots for your saw [Materials List]. They should be snug, but not so tight they can't slide smoothly.
This story is from the October 2023 edition of Wood.
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This story is from the October 2023 edition of Wood.
Start your 7-day Magzter GOLD free trial to access thousands of curated premium stories, and 9,000+ magazines and newspapers.
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