![USING PLANT SIMULATION IOT DATA ANALYTICS FOR ROOT CAUSE ANALYSIS USING PLANT SIMULATION IOT DATA ANALYTICS FOR ROOT CAUSE ANALYSIS](https://cdn.magzter.com/1447666312/1681123322/articles/JewMIwomX1681905439137/USING-PLANT-SIMULATION-IOT-DATA-ANALYTICS-FOR-ROOT-CAUSE-ANALYSIS.jpg)
THE CASE STUDY IS ABOUT MG MOTOR INDIA using MindSphere and Plant Simulation loT data analytics to identify the root cause of production loss. Using the MindSphere visualisation application the automotive manufacturer increased throughput by 15 per cent in paint shop.
ADDRESSING THE BOTTLENECKS IN PAINT SHOP OPERATIONS
In 1924, Morris Garages vehicles was founded in the United Kingdom (UK). MG Motor India (MGI) is a subsidiary of SAIC Motor Corporation Limited and specializes in automotive manufacturing.
Most operations are located primarily in India at their plant in Halol. The company manufactures automotive parts and vehicles. There are many moving parts in an automotive assembly line, including a paint shop that focuses on surface treatments to the body of the vehicle and pre-treatment and electrolytic deposition (PTED) stations. Streamlining PTED paint shop procedures has been a significant bottleneck for the MGI plant team over the past few years.
With legacy automation systems in operation for over 20 years, the team couldn't use existing system such as programmable logic controllers (PLCs) and Andon Systems to disclose or suggest information on productivity development prospects.
They couldn't study processes aside from standard key performance indicators (KPIs) such as overall equipment effectiveness (OEE) or downtime data. The systems in the paint shop did not provide reliable and accurate real-time performance data.
Bu hikaye Manufacturing Today dergisinin April 2023 sayısından alınmıştır.
Start your 7-day Magzter GOLD free trial to access thousands of curated premium stories, and 9,000+ magazines and newspapers.
Already a subscriber ? Giriş Yap
Bu hikaye Manufacturing Today dergisinin April 2023 sayısından alınmıştır.
Start your 7-day Magzter GOLD free trial to access thousands of curated premium stories, and 9,000+ magazines and newspapers.
Already a subscriber? Giriş Yap
![How is AI being used in manufacturing? How is AI being used in manufacturing?](https://reseuro.magzter.com/100x125/articles/11943/1986961/ofsv1owp61739179481073/HOW-IS-AI-BEING-USED-IN-MANUFACTURING.jpg)
How is AI being used in manufacturing?
Artificial intelligence (AI) is transforming the manufacturing industry by enhancing efficiency, precision and adaptability in various production processes, particularly within the context of Industry 4.0.
![A LANDMARK EVENT FOR THE MANUFACTURING SECTOR A LANDMARK EVENT FOR THE MANUFACTURING SECTOR](https://reseuro.magzter.com/100x125/articles/11943/1986961/ptJdpTs1N1739180119318/A-LANDMARK-EVENT-FOR-THE-MANUFACTURING-SECTOR.jpg)
A LANDMARK EVENT FOR THE MANUFACTURING SECTOR
The curtains have closed on one of the most anticipated events in the glocal manufacturing calendar-IMTEX 2025.
![THE FUTURISTS PIONEERING THE FUTURE OF INDIAN MANUFACTURING THE FUTURISTS PIONEERING THE FUTURE OF INDIAN MANUFACTURING](https://reseuro.magzter.com/100x125/articles/11943/1986961/cqSwQyEk-1739184879790/THE-FUTURISTS-PIONEERING-THE-FUTURE-OF-INDIAN-MANUFACTURING.jpg)
THE FUTURISTS PIONEERING THE FUTURE OF INDIAN MANUFACTURING
As Manufacturing Today commemorates its 14th anniversary, we turn our focus to the individuals who have shaped the trajectory of India's manufacturing sector.
![AI in manufacturing: A revolution in the making on the factory floor AI in manufacturing: A revolution in the making on the factory floor](https://reseuro.magzter.com/100x125/articles/11943/1986961/lSeZ6B3EV1739179677710/AI-IN-MANUFACTURING-A-REVOLUTION-IN-THE-MAKING-ON-THE-FACTORY-FLOOR.jpg)
AI in manufacturing: A revolution in the making on the factory floor
Are manufacturers ready to embrace an AI-enabled future?
![Sustainability in automation Sustainability in automation](https://reseuro.magzter.com/100x125/articles/11943/1986961/WNVmExJur1739174593608/SUSTAINABILITY-IN-AUTOMATION.jpg)
Sustainability in automation
Schmalz compact ejectors SCPSC, and SCPSi leading the way in intelligent design
![Sugatsune introduces Swivel Torque Hinge HG-S for smooth 360-degree rotation Sugatsune introduces Swivel Torque Hinge HG-S for smooth 360-degree rotation](https://reseuro.magzter.com/100x125/articles/11943/1986961/ywODIKv2a1739174738061/SUGATSUNE-INTRODUCES-SWIVEL-TORQUE-HINGE-HGS-FOR-SMOOTH-360DEGREE-ROTATION.jpg)
Sugatsune introduces Swivel Torque Hinge HG-S for smooth 360-degree rotation
Sugatsune, a global leader in premium hardware solutions, Sugatsune, a global leader in Hinge HGS, which is 5 perfect fusion of sophistication and cutting-edge engineering.
![AI city, massive jobs, and 15.70 lakh croreMaharashtra's Davos deal explained AI city, massive jobs, and 15.70 lakh croreMaharashtra's Davos deal explained](https://reseuro.magzter.com/100x125/articles/11943/1986961/fEFtlDFIV1739172174451/AI-CITY-MASSIVE-JOBS-AND-1570-LAKH-CROREMAHARASHTRAS-DAVOS-DEAL-EXPLAINED.jpg)
AI city, massive jobs, and 15.70 lakh croreMaharashtra's Davos deal explained
A major highlight of the investment announcements is the state's plan to develop an AI-driven \"innovation city\" in Navi Mumbai.
![Redefining bonding solutions across industries Redefining bonding solutions across industries](https://reseuro.magzter.com/100x125/articles/11943/1986961/yGs3DKenY1739174211702/REDEFINING-BONDING-SOLUTIONS-ACROSS-INDUSTRIES.jpg)
Redefining bonding solutions across industries
Discover how PLEXUS structural adhesives, with their advanced bonding capabilities, durability, and efficiency, are transforming manufacturing processes and solving critical assembly challenges across industries.
![Aequs to open new MRO facility this year, promises 1,000 new hires Aequs to open new MRO facility this year, promises 1,000 new hires](https://reseuro.magzter.com/100x125/articles/11943/1986961/koSvBvWey1739172449622/AEQUS-TO-OPEN-NEW-MRO-FACILITY-THIS-YEAR-PROMISES-1000-NEW-HIRES.jpg)
Aequs to open new MRO facility this year, promises 1,000 new hires
Leveraging its SEZ, Aequs drives innovation, expands its workforce, fosters partnerships, and ensures long-term profitability.
![India's manufacturing sector: Awaiting the budget's guiding hand India's manufacturing sector: Awaiting the budget's guiding hand](https://reseuro.magzter.com/100x125/articles/11943/1986961/YiDiabCpc1739172546276/INDIAS-MANUFACTURING-SECTOR-AWAITING-THE-BUDGETS-GUIDING-HAND.jpg)
India's manufacturing sector: Awaiting the budget's guiding hand
Navigating the challenges to embrace opportunities · - a pre-budget outlook from the industry leaderships.