RACK IT UP

If you've ever wanted to create a custom shelf that combines industrial style with functionality, this project is for you! Using metal tubing and wood, you'll build a robust shelving unit perfect for organising your space.

Along the way, we'll also cover essential welding techniques to help you achieve professional results.

What you will need Metal tubing cuts:

• 4 pieces, 635mm
• 4 pieces, 356mm 4 pieces, 302mm
• 2 pieces, 622mm
• 6 pieces, 1,118mm Wood shelves:
• 3 pieces, 350mm x 1,108mm

Tools and safety gear: Safety glasses
• Gloves Cutoff wheel or metal chop saw
• Grinder with flap discs Welding machine (MIG, TIG, or stick welding)
• Welding clamps and magnet squares
• Measuring tape
• Screws

Step-by-step guide

Step 1: Cutting the metal tubing

Safety first! Put on your gloves and safety glasses to protect yourself while cutting. Use a cutoff wheel or metal chop saw to cut the 25mm tubing into the specified lengths. Double-check your measurements before each cut for accuracy.

For smoother edges and better welds, grind down any burrs or rough spots on the tubing ends using a grinder with a flap disc attachment. This ensures a clean and tight fit when joining the pieces.

Step 2: Assemble the frame

Start by arranging the pieces of tubing. Lay out the 635mm and 356mm pieces to form the vertical sections of the shelf frame. These will support the overall structure. Use clamps or magnet squares to hold the pieces in place.

Step 3: Welding crosspieces

Weld the 302mm crosspieces horizontally between the vertical supports. These will act as braces for the structure, ensuring stability.