Every factory race bike is effectively a hand-built special so by nature, they can sometimes be quite rough around the edges. Many would say that is part of their character and I’d agree, however, the OCD racer in me (we’re all riddled with it) likes to tidy things up so this is what I decided to do. Don't you think she's beautiful?
Firstly, the finish on my YZR frame and swingarm was inconsistent, some being part polished, some part scuffed, due to the occasional gravel trap excursion. Personally, I don’t like the super shiny look so after some trial and error we found the perfect grade of wet and dry paper for the job. Too rough was scratchy and too smooth made no impression, so we eventually settled on P1000 grade paper. It took a few hours, but very satisfying blitzing everything to a uniform original brushed aluminum finish. We then repeated the same process on all four Millet Racing expansion pipe exhausts.
One thing I do love about older race bikes is their minimalist electrics. The wiring harness only has to take care of four ignition coils, the electronic power valves, a kill switch, rev-counter, temperature gauge, and total loss battery. Although out of sight, over the years everything had become scruffy so we replaced connectors, re-soldered, and re-insulated where necessary. As with most race bikes back in the day, it all operates on a total loss system, but with a rechargeable battery for operating the power valves. We had to replace the inner power valve cables that were frayed due to wear and tear. The two-into-four throttle cables and clutch cable still appeared as good as new.
Denne historien er fra August 2020-utgaven av Classic Motorcycle Mechanics.
Start din 7-dagers gratis prøveperiode på Magzter GOLD for å få tilgang til tusenvis av utvalgte premiumhistorier og 9000+ magasiner og aviser.
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Denne historien er fra August 2020-utgaven av Classic Motorcycle Mechanics.
Start din 7-dagers gratis prøveperiode på Magzter GOLD for å få tilgang til tusenvis av utvalgte premiumhistorier og 9000+ magasiner og aviser.
Allerede abonnent? Logg på
Honda VFR750R - RC30
If there’s a more worshipped V4 out there, we’ve yet to see it: welcome to our reboot of the awesome VFR750R RC30…
Mountain tension!
Award-winning motorcycle engineer!
Fazer set to STUN!
What do you get when you mix CRK’s lovely café racer kit to Yamaha’s budget middleweight and the recently-retired Martin Fox? Well, one helluva foxy Fazer!
Project Suzuki 1984 RG250 part 4 BRUNO BARES ALL!
This month, while we wait for backorder engine parts, we strip the chassis back to the bare frame, assess what is needed and plan the reassembly…
Project Kawasaki Z900 Stocker part 2 Ralph has a blast!
For the best finish on his Z900’s motor Ralph wants the best, so he visits Stephen Smethurst Casting Renovation to find out how it’s done properly.
Project Suzuki TS400 Part 8 Loom with a view!
We’re getting down into the nitty-gritty this time with component testing and loom building. What could go wrong?
Project Yamaha TX750 Part 12 A question of balance…
Only The Beach Boys had good vibrations… so what’s Mark been up to, to sort out the bad ones coming from his TX750?
Splitting links
Ralph Ferrand works with tools all day long – he sells them too at bikerstoolbox.co.uk so he knows what works.
STAVROS: PRINCE OF PRANKSTERS!
It’s probably fair to say that Stephen JamesParrish’s persona and overall levity throughout his life have muddied the waters as to just how good a bike racer he was back in the day.
Metal magic!
Ralph Ferrand works with tools all day long – he sells them too at bikerstoolbox co uk so he knows what works.. .