A quick recap of thisR1’s story so far would be; browse, buy, seize, strip and oh bugger!
The crankshaft and rods were now junk. Claimed by the destructive cocktail of abandoned clutch plates and flywheel magnets circulating amongst the oil, replacement parts to rebuild the motor were needed.
As the owner of a 2004-2008 R1, shopping for used engine parts you’ll soon find you’re fighting over scraps, each burdened with the age-old ‘supply and demand’ premium. The detaching flywheel magnet issue on this generation of R1 ensures significant demand for both whole engines and major internal components too. Crankcases are common, and cheap, the important stuff that goes inside though? Not so much! That tells you all you need to know; as you’d expect for a 15-year-old sportsbike, plenty of these engines have made it on to the secondhand market, but the vulnerable bits (cranks, rods, gearboxes, flywheels) have already been snapped up. Damn.
After enough internet searches to drive me slightly mad, but only coming up with motors that had ridiculous £1500 price tags, unknown provenance or scrap-ready parts that had been scraped out of already blown engines, it was time for lateral thought. The good news is I like finding workarounds to problems – I’m almost indefatigable when it comes to proving I’m a smart arse (you don’t say, PB? – Bertie.) The task in hand was to find a crankshaft, connecting rods and as many other 5VY compatible engine parts as possible to make the required rebuild happen.
Denne historien er fra April 2020-utgaven av Classic Motorcycle Mechanics.
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Denne historien er fra April 2020-utgaven av Classic Motorcycle Mechanics.
Start din 7-dagers gratis prøveperiode på Magzter GOLD for å få tilgang til tusenvis av utvalgte premiumhistorier og 9000+ magasiner og aviser.
Allerede abonnent? Logg på
Honda VFR750R - RC30
If there’s a more worshipped V4 out there, we’ve yet to see it: welcome to our reboot of the awesome VFR750R RC30…
Mountain tension!
Award-winning motorcycle engineer!
Fazer set to STUN!
What do you get when you mix CRK’s lovely café racer kit to Yamaha’s budget middleweight and the recently-retired Martin Fox? Well, one helluva foxy Fazer!
Project Suzuki 1984 RG250 part 4 BRUNO BARES ALL!
This month, while we wait for backorder engine parts, we strip the chassis back to the bare frame, assess what is needed and plan the reassembly…
Project Kawasaki Z900 Stocker part 2 Ralph has a blast!
For the best finish on his Z900’s motor Ralph wants the best, so he visits Stephen Smethurst Casting Renovation to find out how it’s done properly.
Project Suzuki TS400 Part 8 Loom with a view!
We’re getting down into the nitty-gritty this time with component testing and loom building. What could go wrong?
Project Yamaha TX750 Part 12 A question of balance…
Only The Beach Boys had good vibrations… so what’s Mark been up to, to sort out the bad ones coming from his TX750?
Splitting links
Ralph Ferrand works with tools all day long – he sells them too at bikerstoolbox.co.uk so he knows what works.
STAVROS: PRINCE OF PRANKSTERS!
It’s probably fair to say that Stephen JamesParrish’s persona and overall levity throughout his life have muddied the waters as to just how good a bike racer he was back in the day.
Metal magic!
Ralph Ferrand works with tools all day long – he sells them too at bikerstoolbox co uk so he knows what works.. .