He’s nearly there! Our Jeff sorts the rotary discs out on the square four and fires her up…
![Project Suzuki RG500 Part 6 - Rotary Club](https://magarticles.magzter.com/articles/5243/325341/5c3f13a6a326a/Project-Suzuki-RG500-Part-6-Rotary-Club.jpg)
G’day! Well I trust you’ve had a good month or so.I’ve been flat stick on the RG500 as the local postman greeted the kids at our mailbox with some RG goodies a few times. Incidentally, our postman is a cool guy, he rides a mint RG400 and drives an AC Cobra and is from your land! We talk bikes a lot if I see him out the front delivering the post. Bikes are a great leveller eh? So, my rotary discs arrived along with associated O-rings and gaskets and some other bits and I got to work. Before fitting the new rotary valves I removed and cleaned the exhaust power valves. Now, this was a simple task on cylinders one, three and four but cylinder two (front right-hand) proved to be a bit a bugger.
In fact, thanks to just 3mm lack of clearance between the valve housing and the frame engine cradle, I had to drop the engine from its mounts and rotate it back 5mm! What a pain in the ass! Of course, I had already painted and re-fitted the front exhaust pipes as luck would have it… Anyway, it’s done for another 3000-miles.
This story is from the February 2019 edition of Classic Motorcycle Mechanics.
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This story is from the February 2019 edition of Classic Motorcycle Mechanics.
Start your 7-day Magzter GOLD free trial to access thousands of curated premium stories, and 9,000+ magazines and newspapers.
Already a subscriber? Sign In
Honda VFR750R - RC30
If there’s a more worshipped V4 out there, we’ve yet to see it: welcome to our reboot of the awesome VFR750R RC30…
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Mountain tension!
Award-winning motorcycle engineer!
![Fazer set to STUN!](https://reseuro.magzter.com/100x125/articles/5243/725565/61288945b8905/crp_Fazer-set-to-STUN.jpg)
Fazer set to STUN!
What do you get when you mix CRK’s lovely café racer kit to Yamaha’s budget middleweight and the recently-retired Martin Fox? Well, one helluva foxy Fazer!
![Project Suzuki 1984 RG250 part 4 BRUNO BARES ALL!](https://reseuro.magzter.com/100x125/articles/5243/725565/612877300a5e5/crp_Project-Suzuki-1984-RG250-part-4BRUNO-BARES-ALL.jpg)
Project Suzuki 1984 RG250 part 4 BRUNO BARES ALL!
This month, while we wait for backorder engine parts, we strip the chassis back to the bare frame, assess what is needed and plan the reassembly…
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Project Kawasaki Z900 Stocker part 2 Ralph has a blast!
For the best finish on his Z900’s motor Ralph wants the best, so he visits Stephen Smethurst Casting Renovation to find out how it’s done properly.
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Project Suzuki TS400 Part 8 Loom with a view!
We’re getting down into the nitty-gritty this time with component testing and loom building. What could go wrong?
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Project Yamaha TX750 Part 12 A question of balance…
Only The Beach Boys had good vibrations… so what’s Mark been up to, to sort out the bad ones coming from his TX750?
![Splitting links](https://reseuro.magzter.com/100x125/articles/5243/725565/612881a974776/crp_Splitting-links.jpg)
Splitting links
Ralph Ferrand works with tools all day long – he sells them too at bikerstoolbox.co.uk so he knows what works.
STAVROS: PRINCE OF PRANKSTERS!
It’s probably fair to say that Stephen JamesParrish’s persona and overall levity throughout his life have muddied the waters as to just how good a bike racer he was back in the day.
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Metal magic!
Ralph Ferrand works with tools all day long – he sells them too at bikerstoolbox co uk so he knows what works.. .