ENHANCED ELECTRICAL RELIABILITY FOR COMPONENTS IN HARSH CONDITIONS
Auto Tech Review|June 2020
Increased automotive electrification – including 48 V hybrid electric vehicles (HEV) and electric vehicles (EV) with under-the-hood PCBA platforms, such as 48/12 V DC-DC converter PCBA (printed circuit board assembly) and voltage stabiliser PCBA for start-stop modules – has resulted in the prolific usage of high-power components, such as DPAKs (TO-252, decawatt package) or power-QFNs. These components are typically classified as low-standoff, meaning the gap between the PCB pad and the component underbody is typically under 75 μm. During reflow, volatiles in the no-clean paste flux chemistry, such as activators and solvents, boil off. Automotive-grade solder paste is the answer.
KARTHIK VIJAY
ENHANCED ELECTRICAL RELIABILITY FOR COMPONENTS IN HARSH CONDITIONS

In the application on PCBAs, the lower standoff of high-power components reduces the opportunity for the flux volatiles to vent, potentially resulting in “wet” flux residue post-reflow. It is critical that the no-clean flux residue does not cause ionic dendritic growth and corrosion under low-standoff power components during the working life of the product. For these reasons, the automotive industry is imposing more stringent Surface Insulation Resistance (SIR) requirements on PCBAs to assess the electrical reliability of the no-clean solder paste flux chemistry, versus the standard J-STD 004B IPC-SIR test requirements. These include increased test voltages, increased test time, reduced space width, upping the minimum SIR threshold, and usage of different test coupons.

LEAKAGE CURRENT AND FAILURE OF HIGH-POWER MOSFET

In a study conducted by Indium Corporation, a power metal-oxide-semiconductor field-effect transistor (MOSFET) low-standoff component was assembled with a no-clean solder paste and subjected to 50 V, 90 % RH for 1,000 hr. In this example, ionic dendritic growth was observed that resulted in leakage current and eventual failure of the assembly. This failure was specific only to the low-standoff MOSFET with no other component failures. With different test vehicles, the company was initiating an attempt to mimic the electrical failure of a no-clean paste for low-standoff components, with the intent to design an automotive-grade, no-clean, halogen-free solder paste for enhanced electrical reliability.

DESIGN OF AUTOMOTIVE-GRADE NO-CLEAN HALOGEN-FREE SOLDER PASTE

Bu hikaye Auto Tech Review dergisinin June 2020 sayısından alınmıştır.

Start your 7-day Magzter GOLD free trial to access thousands of curated premium stories, and 9,000+ magazines and newspapers.

Bu hikaye Auto Tech Review dergisinin June 2020 sayısından alınmıştır.

Start your 7-day Magzter GOLD free trial to access thousands of curated premium stories, and 9,000+ magazines and newspapers.

AUTO TECH REVIEW DERGISINDEN DAHA FAZLA HIKAYETümünü görüntüle
Sound Generation For Enhanced Road Safety
Auto Tech Review

Sound Generation For Enhanced Road Safety

With an ever-increasing number of fully electric and hybrid vehicles entering the market, we are witnessing a change in the acoustic experience in and around the car. The silent nature of the electric powertrain means that other road users miss the familiar acoustic cues that warn them of an approaching vehicle. To remedy this situation, Harman is working on various noise management solutions.

time-read
6 dak  |
August 2020
OBJECTIVE ASSESSMENT OF THE SAFETY CONTRIBUTION OF TODAY'S AUTOMOTIVE HEADLAMPS
Auto Tech Review

OBJECTIVE ASSESSMENT OF THE SAFETY CONTRIBUTION OF TODAY'S AUTOMOTIVE HEADLAMPS

Good lighting makes a major contribution to road safety. In 2011, the International Commission on Illumination (CIE) presented an evaluation system for headlamps that can objectively assess the quality of illumination and glare limitation. New light sources like LEDs and lighting functions (glare-free high beam, partial high beam) have been available for several years, so that an extension of the proven CIE method is necessary, which takes into account, among other things, changed switch-on and service lives of new lighting functions and represents a generally understandable evaluation system. An evaluation system presented in the following by the Technische Uni versität Darmstadt, which was developed by an encompassing expert commission, is intended to provide representative data and enable an objective evaluation of headlamp performance.

time-read
8 dak  |
August 2020
RAPIDO RE-INNOVATES TO CATER TO POST COVID-19 LAST MILE CONNECTIVITY
Auto Tech Review

RAPIDO RE-INNOVATES TO CATER TO POST COVID-19 LAST MILE CONNECTIVITY

The rapid pace of urbanisation in the country has witnessed cities expanding and subsuming surrounding villages and smaller towns, evolving into Tier II and III cities.

time-read
5 dak  |
August 2020
FUNCTIONAL SAFETY STANDARDS TOP PRIORITY FOR FUTURE AUTOMOTIVE DEPLOYMENT
Auto Tech Review

FUNCTIONAL SAFETY STANDARDS TOP PRIORITY FOR FUTURE AUTOMOTIVE DEPLOYMENT

Increasing levels of electronic content in vehicles result in a large amount of software that is required to run the scenes behind the mechanical aspects of a vehicle. Electronic systems in automobiles are part of every section, from the powertrain to comfort and convenience systems as well as all types of safety equipment. This makes electronics and the software running these systems a critical part of the equation for future mobility solutions. In addition, putting standards in place to measure methods of developing, testing and functioning of such electronic systems also becomes highly relevant.

time-read
5 dak  |
August 2020
“BYD'S EV STRATEGY TO ENCOMPASS MOST FORMS OF TRANSPORTATION NEEDS IN INDIA”
Auto Tech Review

“BYD'S EV STRATEGY TO ENCOMPASS MOST FORMS OF TRANSPORTATION NEEDS IN INDIA”

The country’s electric vehicle (EV) ecosystem is grappling with a plethora of challenges even as it is striving to wriggle itself out of the ‘nascent stage’ tag. In an exclusive chat with Auto Tech Review, Zhang Jie Ketsu, Executive Director, BYD India shares his perspective on the current EV scenario and how the company intends to progress faster in the Indian automotive industry

time-read
7 dak  |
August 2020
SAFETY IN ELECTRIC AND AUTONOMOUS CARS – SIMULATION OF COMPLEX CRASH SCENARIOS
Auto Tech Review

SAFETY IN ELECTRIC AND AUTONOMOUS CARS – SIMULATION OF COMPLEX CRASH SCENARIOS

Electric and autonomous vehicles allow for novel seating arrangements and packaging strategies, presenting new safety challenges. Physical crash testing must be supplemented with virtual simulation to ensure vehicle safety on shorter development cycles. With its Simcenter Madymo MBS software, Siemens provides improved runtimes and the Active Human model, enabling accurate and rapid occupant safety analysis in complex crash scenarios.

time-read
6 dak  |
August 2020
KIA SONET – A MIGHTY OFFERING IN THE COMPACT SUV SEGMENT
Auto Tech Review

KIA SONET – A MIGHTY OFFERING IN THE COMPACT SUV SEGMENT

It wouldn't be wrong to say that Kia Motors India has taken the Indian market by storm in less than 12 months of its presence in the market.

time-read
4 dak  |
August 2020
NISSAN'S NEW DIRECTION: ARIYA ALL-ELECTRIC
Auto Tech Review

NISSAN'S NEW DIRECTION: ARIYA ALL-ELECTRIC

Marking a key milestone in Nissan’s transformation strategy, Ariya ticks a lot of boxes highlighting the strengths of the global automotive giant.

time-read
5 dak  |
August 2020
BETTER SAFETY WITH EMERGENCY BRAKE ASSIST FOR MOTORCYCLES
Auto Tech Review

BETTER SAFETY WITH EMERGENCY BRAKE ASSIST FOR MOTORCYCLES

Rear-end collisions with a slower vehicle suddenly cutting into the lane and intersection accidents with cross-traffic are among the most frequent motorcycle accident types. Continental is now developing an emergency brake assist, which detects an imminent collision with a vehicle ahead or with an obstacle, warns the rider and supports him during braking

time-read
7 dak  |
August 2020
ADAS WILL SERVE AS CATALYST FOR IMPROVED VEHICLE SAFETY
Auto Tech Review

ADAS WILL SERVE AS CATALYST FOR IMPROVED VEHICLE SAFETY

The automotive industry across the globe is increasingly focussing on safety.

time-read
5 dak  |
August 2020