Preventing material contamination
EM - Efficient Manufacturing|October 2022
The article discusses about process-optimised melting units with special beam control that enables the production of high-purity ingots with minimal loss. In addition, it allows easy maintenance and cleaning during material changes by the plant operator.
Preventing material contamination

Due to their chemical properties, refractory metals have unique performance characteristics, which allow their use under extreme conditions, for instance in heat exchangers or another chemical apparatus engineering. Their material characteristics make refractory metals essential for electronic industry applications as well.

However, only limited melting processes are suitable for refining such materials. The high melting point and chemical reactivity exclude utilising ceramic crucibles, atmospheric melting conditions as well as most melting techniques. Electron Beam Melting (EBM) meets the higher temperature requirements as well as provides inert melting conditions.

Adapting to cleaning requirements

Nevertheless, furnace design and process need to be adapted for such dedicated requirements to match material purity and economical requirements. ALD Vacuum Technologies provides a specialised EBM service with its electron beam gun design that allows for precise power distribution, processoptimised material feeding, and refining, as well as selected superheating above 3.500°C. Thanks to an independent parameter control including power profile, melt rate, or vacuum level, the process is highly flexible and cost-efficient.

All parts of the plant in contact with the melt itself are removable or easy to reach, so cleaning can be carried out quickly during material changes. In addition, the company operates two furnaces for melting refractory metals for customers who do not have internal capacity available.

Bu hikaye EM - Efficient Manufacturing dergisinin October 2022 sayısından alınmıştır.

Start your 7-day Magzter GOLD free trial to access thousands of curated premium stories, and 9,000+ magazines and newspapers.

Bu hikaye EM - Efficient Manufacturing dergisinin October 2022 sayısından alınmıştır.

Start your 7-day Magzter GOLD free trial to access thousands of curated premium stories, and 9,000+ magazines and newspapers.

EM - EFFICIENT MANUFACTURING DERGISINDEN DAHA FAZLA HIKAYETümünü görüntüle
High Performance Lubricants in the Wind Energy Sector
EM - Efficient Manufacturing

High Performance Lubricants in the Wind Energy Sector

High-performance lubricants are transforming industrial efficiency by ensuring machinery reliability under extreme conditions. This article delves into their pivotal role in enhancing the performance, longevity, and sustainability of wind turbine gearboxes in the growing renewable energy sector.

time-read
3 dak  |
Efficient Manufacturing - December 2024 Issue
"Smart Energy Management is important for a Sustainable Future"
EM - Efficient Manufacturing

"Smart Energy Management is important for a Sustainable Future"

Says Bharath Rnkawat, Founder & CEO, Enlog, in conversation with Kaushal Dighavkar. He shared insights on how Enlog's IoT and AI technologies are transforming energy usage across residential and commercial sectors.

time-read
2 dak  |
Efficient Manufacturing - December 2024 Issue
"Leveraging Japnese Technology to Push India's EV Charging Infrastructure"
EM - Efficient Manufacturing

"Leveraging Japnese Technology to Push India's EV Charging Infrastructure"

In conversation with Anushka Vani, Akihiro Ueda, CEO, Terra Charge who shared insights on the company's role in accelerating electric vehicle adoption, leveraging Japanese technology, and addressing key infrastructure challenges in the country.

time-read
2 dak  |
Efficient Manufacturing - December 2024 Issue
The Role of AI and ML in Revolutionising Manufacturing
EM - Efficient Manufacturing

The Role of AI and ML in Revolutionising Manufacturing

AI is transforming manufacturing, enhancing productivity and precision across areas like predictive maintenance and assembly line optimisation. This article delves into AI's revolutionary role in shaping smart manufacturing.

time-read
4 dak  |
Efficient Manufacturing - December 2024 Issue
Embedded Systems - Serving as Catalysts for Change in Manufacturing
EM - Efficient Manufacturing

Embedded Systems - Serving as Catalysts for Change in Manufacturing

The evolution of manufacturing from artisan-led processes to tech-driven automation has redefined industry standards, boosting efficiency, precision, and sustainability. This article explores how ERP, IoT, and AI have transformed modern manufacturing, enabling smarter, agile operations in an increasingly competitive market.

time-read
4 dak  |
Efficient Manufacturing - December 2024 Issue
ISCAR Is About to Change Metal Cutting...Again!
EM - Efficient Manufacturing

ISCAR Is About to Change Metal Cutting...Again!

ISCAR is set to transform metal cutting once again with groundbreaking tools designed to push the boundaries of speed, precision, and efficiency. From advanced milling to high-performance drilling, these innovations promise to change machining like never before.

time-read
4 dak  |
Efficient Manufacturing - December 2024 Issue
Ensuring Safety in Automotive Manufacturing
EM - Efficient Manufacturing

Ensuring Safety in Automotive Manufacturing

The rapid evolution of automotive manufacturing, driven by automation and the shift toward EVs, demands robust safety measures to address complex production challenges. This article explores how Pilz's advanced safety solutions enhance worker protection and operational efficiency, ensuring a secure future for the industry.

time-read
4 dak  |
Efficient Manufacturing - December 2024 Issue
Strengthening India's HMV Sector through Advanced Fabrication Practices
EM - Efficient Manufacturing

Strengthening India's HMV Sector through Advanced Fabrication Practices

The Heavy Motor Vehicle (HMV) industry is integral to India's economy, driving transportation and trade through a vast network. With rising demands for quality fabrication, maintaining stringent standards has become essential to ensure safety, performance, and sustainability in HMV manufacturing.

time-read
4 dak  |
Efficient Manufacturing - December 2024 Issue
"Industry 4.0 and the Role of Generative AI"
EM - Efficient Manufacturing

"Industry 4.0 and the Role of Generative AI"

In an interaction with Anushka Vani, Neil Barua, CEO of PTC Software, shared insights on how PTC is supporting manufacturers in navigating digital transformation and addressing the skill gap, all while overcoming challenges and seizing opportunities in Industry 4.0.

time-read
3 dak  |
Efficient Manufacturing - December 2024 Issue
Innovation through indigenisation: Materials science is ushering in the future of aerospace and defence
EM - Efficient Manufacturing

Innovation through indigenisation: Materials science is ushering in the future of aerospace and defence

This cover story explores how advancements in materials science are revolutionising India's aerospace and defence sectors, driven by government policies and domestic innovation. It delves into breakthroughs like advanced ceramics, composites, and nanotechnology, shaping the nation's self-reliance and global leadership ambitions.

time-read
9 dak  |
Efficient Manufacturing - December 2024 Issue