Professor Hammer's Metalworking Tips

Q. I have a Miller Multimatic 215 welder. In the TIG mode, I often weld 20-gauge sheet metal using 1 ⁄16 tungsten at 35 amps, using a 1 ⁄16 filler rod. I have the welding helmet turned as far down as it will go (shade 9) with a closeup lens, and a 100-watt light source close to the weld. I cannot see where I’m going with the weld.

- Ron Covell

I see the arc, but almost nothing to the front or rear. I tried the shade 5 goggles that I use with my plasma cutter, but this was not dark enough to shield my eyes from the light. I am guessing I need a 6 to 7 setting on the welding helmet, but I have not seen one that goes that low. What do you recommend to solve this problem?

Lee Torrode

Via the Internet

A. I’m 75, and I’m really noticing how the changes in my vision make welding more challenging. Many people experience these changes as they age. I’m guessing that’s part of the issue that you are having. Here are some things you might try: